Friday, February 22, 2008

Production 2

This may be one of the more interesting sections so far. As I have mentioned a number of times, Level 4 is split into 3 sections. Apparently they will be reorganizing and redistributing responsibility of these sections for the classes that follow, however, for now, there is buffet, which is strictly setting up for the 2 buffets that you produce while in that section. There is family meal, which, as its name suggests, is strictly providing food for everyone in the school to eat (including the nights of buffets since not everyone makes it to the buffets). And finally there is production the section I am in now. Production is the least strict section as far as guidelines of what you have to do. Of course the buffet allows creativity, but you are only working on your buffet. For production, you start your night by assessing the stock situation, and checking to see if you need to produce chicken stock or veal stock or a fumet. You also MUST break down the fish and chickens necessary for the restaurant. We’re supposed to have that done by 6:30, but with 3 people working on 3 different things, it gets complicated. Chef Janet understands that the stocks are important, but she actually lets us work on breaking down the proteins and she gets the stocks going. I think that’s really great of her so we can then focus on the more creative aspects which I am going to get into.

By the way, I broke down the cod. After a THOROUGH examination I only pulled out a couple of worms from the fish. I think that’s pretty good!! That is, pretty good that the fish only had 2 worms. It was still gross. The cod was pretty nice to fillet. I think I did a great job. I got all the pin bones out, cleaned it up nicely and skinned it nicely. I was pretty proud of it. I wasn’t super speedy, but hey, it was my first time doing it, and I was trying to do a great job for the guys in the restaurant. I can’t imagine when some of the knuckleheads in Level 3 come to level 4 and break down some busted chickens for us. We’ll see. I’m sure the chef will have something to say if we’re getting poor cuts.

So after all this, we delved right into our projects. We got our second brisket of beef, which I cleaned up and cured with the pastrami salt mixture. Carlos finished up the Boudin blanc we were making (ground it up, seasoned it and got it into sausage casings), and Steve got going on some cures for our ham and turkey breasts.

We literally injected brine with a huge syringe into the ham and turkey and watched the flesh pump up. I think its going to be great. The brines had all kinds of herbs and seasoning. We got those puppies submerged in brine, and now it’s the waiting game.

After dinner, Steve and I prepared two cures for bacon that we will be making. One cure was a molasses cure, the other, which I think will be better, was a brown sugar and maples syrup cure! How does that sound? And you know, it really wasn’t hard. Its something ANYONE can do. Provided of course you buy the belly fat and have the means to smoke it afterwards.

I think, however, the highlight of the night was deboning a whole chicken WITHOUT taking it apart. What’s that? You want details? Sure, why not.

So the first thing you do is cut the wing off at the second joint (as we normally do). Then you take out the wish bone, which, we learned a new method to do, which doesn’t tear into the flesh. Take your knife and scrape away at it. Don’t go jabbing in there and hacking away at the flesh. Just take your knife, scrape, and then use your finger to dig in and get the bone. It was a great new trick, and it worked well.

Once you have that out, prop the chicken up and look at its shoulder. Start cutting and scraping away the flesh. Detach the arm from the shoulder and keep making your way down the one arm bone. Soon you’ll be able to pop the arm bone right out. Get going on the other arm, then don the ribs and around the neck, spine and back. There will come to point when you need to flip it over and star from the bottom of the rib cage and then the thigh and legs. I guess I can’t rally describe it since it’s mostly a process of scraping against bone and cutting around joints. But I assure you, I have a beautifully boned chicken, intact, waiting for a mean stuffing. We’re thinking about stuffing it with seasoned ground pork, which would probably be delicious! She also gave us a brilliant idea of filling it with a portion of pork loin, surrounded by either ground pork or chicken, and then roasted. The beauty of it is being able to have a seemingly whole chicken and slicing across it as if it’s a boneless piece of tenderloin, eating almost every part. This makes a fantastic centerpiece for a fancy meal. You can even stuff it with a traditional stuffing if you’d like.

In all, this is a fun portion of the class. Even though we ran about 20 minutes late since we needed to break down the day time stocks, it was still very fun, informative and creative!

Thursday, February 21, 2008

Let’s see where this goes…

For starters there are a few main goals for production. The first and foremost is to prepare the proteins that the restaurant will be using. That is, breaking down a few chickens and a few fish. However, opposed to the chickens we broke down for family, these chickens require more care and attention. Since it is for the restaurant, it is imperative that the skin remain intact and you get the oysters, remove the wishbone and manchonner the legs. It’s rolling back to the basics again, and doing it right and fast.

We weren’t told that we needed to get this done by 6:30! We got in at 5:45 and we took a mini tour around the production area, counted stocks, etc. But no one mentioned that we needed to break down these meats for the restaurant by 6:30. With that said, one of the restaurant chefs came in and yelled at Carlos because he didn’t have the chickens ready in time. It was a bit of a rude awakening, but at least we know that it needs to be done earlier. The fish, I assume since they take less time to cook, were not pressured, but Steve and I took our time, and were no earlier than Carlos. There’s a lot of pressure to make sure we do not mess up these fillets, and to make sure we get all the skin off, and get all the pin bones. Whenever you’re doing something for someone else, you want to do a great job so it reflects nicely on you, and they know you’re trustworthy (which may be a downfall!! Sometimes you do a menial task so well you get asked to do it again and again!)

Actually, what’s pretty gross is the cod have WORMS in them. And this is NATURAL! But DISGUSTING. Steve was pulling worms out of the cod!! It was sick. But it had to be done. I just had some cod at a restaurant the other day, and it looked good, and I didn’t see any worms, not that I was looking, but the thought of it now is kind of nasty. Even though I am the type of person who will justify that if the worm is cooked, it’s probably okay to eat, but it’s still gross seeing the worms in the fish.

Something interesting was that we were told to use our butchering knife instead of our fillet knife for breaking down the fish. I can’t say that I was impressed with it. It’s so rigid that I couldn’t ride the knife along the bones, but instead I would start at the bones and end up just cutting into the flesh slightly. The fillet Looked fine, but I would have preferred the fillet knife with perfect smooth lines. It’s a mixed blessing that we only have 6 classes of breaking down these proteins. The pressure will be off, but at the same time, this is what being a chef is all about. Being able to take a whole fish, chicken, etc., and transform it from raw to beautiful and cooked.

Along those lines, we prepared a dry spice cure for some fresh pastrami, which smelled fantastic. We had to vacu-sealed beef briskets. Chef Janet had some pictures that showed us where the brisket on the cow was. Imagine a cow, and imagine that hump they have in their chest. That is the brisket. It is a Category 2, borderline 3 meat. So you don’t grill it, you need to break down the fibers with some low and slow method of cooking. Anyhow, I opened one pack and Carlos opened the other. Immediately a smell hit us in the face. My brisket was absolutely rank. I was sure of this, but we confirmed it with a couple of chefs to make sure it wasn’t salvageable. We tossed it. We’ll get another from the purveyors.

Since I could no longer help with breaking down the brisket (trimming the fat), I started closing up shop. We had to strain stocks, skim fat from our marmite, and cool down the stocks. A lot goes into all these things to produce stocks and meat for the school/restaurant. But what’s cool is that everyone benefits from it. It’s a team game.

Oh we also prepared a mixture for Boudin Blanc. Not 100% sure what it is, but I know it’s a sausage with rice, pig butt, and pig liver! We cut all this up, mixed in a bunch of veggies, and simmered for a while until everything was tender. To be honest, I don’t know how I feel about the liver. The pot smelled like liver, though Carlos said it didn’t have an overwhelmingly livery taste. We’ll see.

We didn’t have time to fill the sausages, but we cooled it down and will handle it today. We also have on the itinerary a few other deli meats, including cracked pepper turkey breast, maple ham, some fresh bacon, and other sausages, I’m sure. It’s fun, and very hands on.